Replacing a sliding door seal without fully removing the door

by Mike Hobson

In October last year, I replaced the sliding-door seal, on my “crossover” 1972 VW Type 2. Despite being 71 years of age, I did it on my own, so younger members should find it a doddle! The tools needed, were a wooden spatula (as used by my wife in the kitchen), a selection of screwdrivers and an axle stand.
(1) Firstly, set the height of the axle stand, at as near as possible, to the height of the underside of the door. Pieces of wooden packing might be needed.
(2) Remove the cover plate from rear panel (covers sliding mechanism). This is where different types and lengths of screwdrivers are needed. You have to slacken the tightening bar (the screw can be difficult to get to). Once off, I drilled and tapped with the original thread right through, so can be filled with grease.
(3) You can now see the runner, about half way along is a cut-out. Line up with block on sliding mechanism and lift off rear of door and place on axle stands. Once done, presumably old seal will be out. Just hook new seal over projecting runner and then over door, move seal into position and door can be lifted back on to the runner.
(4) The wooden spatula is shaped as required and used to push the new rubber in. Adhesive can be used as required. It is a bit fiddly, but can be done. Adjustment to the door might be needed for it to shut, due to the thickness of the new rubber seal. It will eventually settle down. Job done.
P.S. I am no mechanic or engineer, just an old Joe Bloggs.